Plate and Brazing Materials

A brazed plate exchanger is two materials in contact with your fluid: the plate and the filler that joins the plates. Both have to survive the chemistry, and it is usually the filler that fails first.

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CONSTRUCTION AND RATINGS

Plate and
Brazing
Materials

Plates come in AISI 304, AISI 316/316L and SMO 254 high-molybdenum steel. Braze is copper, nickel alloy or stainless.

The braze sets the temperature ceiling - roughly 185 C for copper, around 350 C for nickel - and it sets chemical compatibility. The plate sets corrosion resistance to the fluid.

plate and brazing materials - SWEP brazed plate heat exchangers

for ordinary water where cost matters.

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Material Codenoun

The letter group in a SWEP designation - SC, NC, MC, SN, SPS or NSC - that names the plate steel and the braze filler together. Both are wetted by the fluid, so both have to suit it.

CODE PLATES BRAZE USE
SC 316/316L stainless Copper General duty
NC AISI 304 Copper Ordinary water, lower cost
MC SMO 254 molybdenum steel Copper Chloride-bearing water
SN Stainless Nickel alloy - copper free Ammonia, high temperature
SPS 316 stainless Stainless - copper free Pure water, ammonia
NSC 316 channel, 304 covers Copper Mixed build, larger frames

Materials and Ratings in Practice

304

304 - for ordinary water where cost matters.

316/316L - as the general default.

SMO 254 - where chlorides are present.

Copper

Copper - is the standard filler, good to roughly 185 C.

Nickel - is copper-free and reaches around 350 C.

Stainless - is the All-Stainless construction.

Two situations where copper is not an option

Ammonia is corrosive and aggressive to copper. SWEP's own refrigerant guidance states that NH3 duty requires nickel-based brazing at minimum. This is not a service-life question - copper brazing in ammonia fails.

Deionized and ultrapure water will leach copper into the stream. The unit keeps working; the water fails its conductivity specification, which for pharmaceutical, semiconductor and laboratory service is the more expensive failure.

In both cases the answer is All-Stainless construction - stainless plates brazed with a stainless filler that SWEP describes as iron-based and formulated to mimic the composition of the plates themselves.

Worth Knowing About Plate and Brazing Materials

Yes. SC puts 316/316L plates where NC has AISI 304, with the same copper braze, so it is a step up in corrosion resistance and changes nothing about how the unit pipes in.

The substitutions to refuse run the other way. Do not replace SC with NC unless the water is known to be benign, and never replace a copper-free SN or SPS unit with a copper-brazed one: the original code was chosen because of what is in the fluid. If the old unit failed by corrosion, a like-for-like replacement repeats the failure, so tell us what it was running on.

Pinhole leaks from one circuit into the other, appearing after a period of normal service. The usual first sign is a closed loop that keeps gaining or losing fluid with no visible leak anywhere.

It is routinely taken for a manufacturing defect, and the unit is replaced with an identical one that fails the same way. Pool and spa heaters are the classic case, along with chlorinated or brackish cooling water. The fix is SMO 254 plates, the MC code. Pool and Spa Heating covers that duty.

No. This is the selection error to watch for, because SMO 254 sounds like the premium answer to everything. The MC code is SMO 254 plates with copper braze. It resists chlorides at the plate and leaves the copper filler exactly as exposed as it is in an SC unit.

Plate and braze are seperate decisions. Choose the plate for corrosion by the fluid, and the braze for chemical attack and temperature. Ammonia and deionized water are braze problems, so they are answered by SN or SPS.

Mainly choice of frame. Copper brazing is the standard build across the range, while nickel-brazed and All-Stainless constructions are offered on particular frames, the SWEP B8T and B16 among them.

The pressure and temperature rating of a copper-free build is also its own and should not be assumed from the copper-brazed version of the same frame - call for rating. In practice the material requirement narrows the list of frames first, and the duty then picks from what remains.

Only if the rest of the loop is copper-free as well. An SPS exchanger removes one source of copper; copper tube, brass valves and bronze pump parts elsewhere in a deionized loop keep supplying it.

The same reasoning applies on ammonia, where any copper alloy in the circuit is attacked. Walk the whole wetted path before blaming the exchanger for a conductivity reading, and when ordering, state that the duty is deionized water so nothing copper-bearing is supplied by default.

Related

SWEP B16 brazed plate heat exchanger

SERIES • 18 TO 75 GPM

SWEP B16

All-Stainless construction - copper-free plates and brazing throughout.

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SWEP B56 brazed plate heat exchanger

SERIES • 200 TO 400 GPM

SWEP B56

SMO 254 high-molybdenum plates - the chloride-resistant frame.

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SWEP B8T brazed plate heat exchanger

SERIES • UP TO 18 GPM

SWEP B8T

Nickel-brazed - the copper-free option at small size, for ammonia and aggressive media.

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