SWEP DB500 brazed plate heat exchanger

SWEP DB500

PRODUCT TYPE STYLE MAX FLOW
Heat Exchanger Brazed Plate Copper Brazed 365.44 GPM

Specifications


Configuration & Size

Plate Dimensions:
980 x 304 mm
Port Centres:
866 x 191 mm
Maximum Plates:
298
Weight:
12.00 kg plus 0.93 kg per plate
Brand:
SWEP

Materials

  • Plates: 316/316L stainless steel
  • Braze: Copper
  • Connections: Threaded, Victaulic, Solder, Flange, Weld

Ratings

  • Max Flow: 83 m3/h (365.44 GPM)

SWEP DB500 Brazed Plate Heat Exchangers

A Tall Dual-Circuit Condenser

The SWEP DB500, now designated DBD500, is a True Dual condenser: two refrigerant circuits rejecting heat to one water stream in a single copper-brazed plate pack. SWEP publishes it for flexible chillers, industrial heat pumps and modular reversible chillers.

The DB500 is the long-plate True Dual condenser at 304 mm wide. It measures 980 x 304 mm (38.58 x 11.97 in), is built with up to 298 plates, and has a published maximum flow of 83 m3/h (about 365 GPM).

Same width as the DB400, 286 mm more height. The DB400 is the True Dual condenser at 694 x 304 mm and about 335 GPM; the DB500 keeps the 304 mm width and stretches the plate to 980 mm, with the flow ceiling at 365 GPM. The DS500 has the same outline but is the evaporator. The selection mistake is treating the two heights as interchangeable because the width matches - the port centres differ, so the pipework does not line up, and the heat transfer length is different.

316/316L plates, copper braze, five connection types. Plates are 316/316L stainless steel with copper braze. SWEP publishes threaded, Victaulic, solder, flange and weld connections for the DB500.

Ordering by the string. Quote a DB500 by its full designation, for example DB500x140 rather than by the model alone - the fields after the model set the plates, materials, pressure class and connections. See the model number guide.



SWEP DB500 brazed plate heat exchanger detail

Dual-circuit condenser for flexible chillers, industrial heat pumps and reversible chillers.

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SWEP DB500 Applications


outline drawing of the SWEP DB500 showing the A x B plate dimensions and C x D port centres

Confirming Fit on a DB500 Replacement

The DB500 measures 980 x 304 mm (38.58 x 11.97 in) over the plate pack, with port centres of 866 x 191 mm (34.09 x 7.52 in). Connections on the catalogued builds: Threaded, Victaulic, Solder, Flange, Weld.

SWEP publishes the weight as 12.00 kg plus 0.93 kg per plate, so the plate count off the nameplate sets what the mounting has to carry.

Height and width establish the model; the port centres decide whether the existing pipework meets the new unit. Each refrigerant circuit and the water side must come with the same connection type and size as the original. Depth and weight both climb with plate count, so confirm the space behind the unit and the capacity of the support before changing the number of plates.

Call and talk it through with an engineer: 1-805-484-2992

What Installers Ask About the DB500

It condenses two separate refrigerant circuits against one water stream. That suits machines with two compressor circuits - the flexible chillers, industrial heat pumps and modular reversible chillers SWEP names for it - because one exchanger replaces two and a circuit can be shut down while the other carries on.

It is the wrong choice in three cases. On a single-circuit machine the second circuit is dead weight. As an evaporator, the DS500 is the model published for that duty on the same outline. And the copper braze rules it out for ammonia, which attacks copper, while chloride-bearing condenser water can pit 316 plates. Condensers covers the duty in general.

SWEP publishes five types for the DB500: threaded, Victaulic, solder, flange and weld. That is the range available on the model, not what a given unit has - each port is specified seperately, and a condenser will commonly have one type on the water side and another on the refrigerant side.

The connection string at the end of the nameplate lists them in port order. Read it rather than judging by eye: a solder connection marked with a U is a universal size that accepts both imperial and metric pipe, and an ampersand marks a combo connection that accepts two methods or sizes. Copy the string exactly onto the quote request and the new unit arrives ready for the pipe that is there.

The pass arrangement is the field after the slash in the designation - /1P is single-pass. The short catalogue form, such as DB500x130, does not show it, so check the nameplate.

A single-pass unit has all of its connections on one cover plate, which is why it is the normal arrangement for a packaged machine. A multi-pass build sends a fluid through the pack more than once, which raises pressure drop and puts connections on both covers. Swapping one for the other is never like-for-like, and it calls for a new rating.

SWEP gives the empty weight as 12.00 kg plus 0.93 kg per plate. A 50-plate unit is therefore about 58.5 kg (129 lb), a 220-plate unit about 217 kg (478 lb), and the 298-plate maximum about 289 kg (637 lb). Water and refrigerant add to that in service.

At those weights the unit needs its own support under or behind the plate pack - a bracket, a base or a frame. The connections are not structural and must not carry the exchanger or the pipework. At 980 mm tall the unit also has a high center of gravity, so restrain it against tipping while the piping is being made up. See Mounting and Piping.

These models are catalogued alongside the DB500. Each has its own page with its dimensions, materials and part numbers.

SWEP B400T - Asymmetric pass arrangement - two passes one side, one the other.

SWEP DB400 - True Dual brazed plate condenser for flexible chillers and climate control, 694 x 304 mm.

SWEP DP400 - True Dual brazed plate evaporator for flexible chillers and climate control, 694 x 304 mm.

SWEP DS400 - True Dual brazed plate evaporator with two refrigerant circuits, 694 x 304 mm, up to 282 plates.

SWEP DV400 - True Dual brazed plate evaporator, 694 x 304 mm, up to 282 plates, Victaulic and solder connections.

SWEP P400T - Copper-brazed 316/316L evaporator on the B400T frame, up to 280 plates, 365.44 GPM max flow.

SWEP S400T - High-capacity chiller evaporator on the B400T frame, 316/316L plates, copper brazed.

SWEP V400T - Copper-brazed 316/316L plate heat exchanger on the B400T frame for high-capacity chiller duty.

SWEP DS500 - True Dual brazed plate evaporator with two refrigerant circuits, 980 x 304 mm, up to 298 plates.

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